Technical Equipment / Research Infrastructures
BEST offers extensive pilot and laboratory facilities at all sites.
The following is a selection of our key R&D infrastructure:
Biomass combustion
- 350 kWth biomass rotary wheel furnace with hot water boiler
- 180 kWth biomass grate furnace with hot water boiler
- 50 kWth grate furnace coupled with an electrically heated drop tube
- R&D test stands for boilers and single-room fireplaces Natural draught chimney with variable combustion air supply and comprehensive measurement equipment
- Test stand with dilution tunnel for particle emission measurements according to the EPA method
- Mobile hydronic test benches providing defined load conditions for boilers on test stands
- Electronically controlled hydronic test systems for operating boilers under varying loads and simulated load curves
- Calorimetric chamber for direct determination of efficiency, evaluation of heat pump technologies for room heating appliances and determination of radiation
losses in stoves - Climatic chamber for measurement and evaluation of heat generators under adjustable environmental conditions (12 m² floor space)
- Boiler and buffer storages for system tests of complete domestic heating and sanitary water supply systems incl. simulation of a secondary heat source (eg. solar system, etc.)
- Test equipment for catalyst evaluations
- Determination of release rates for off-gassing products in fuel storage (kinetic apparatus)
- Lab reactor for combustion simulation in grate furnaces and torrefaction, pyrolysis and gasification processes (macro-TGA, 0.4 kg fuel)
- Single-particle reactor (SPR) with various online-coupled detectors for analysing the thermal conversion behaviour of single particles
Biomass gasification / gas purification / synthesis
- 1 MWth dual fluidized bed steam gasification plant
- 5 kWth fluidized bed for combustion and gasification tests
- Product gas pretreatment to synthesis gas quality for 40 Nm3/h of product gas (removal of catalyst poisons such as sulphur, compression to 25 bar)
- Hot gas treatment for clean gas applications (e.g. synthesis processes, fuel cell) including filtration, desulphurization and CO shift catalysis (5 m3/h)
- Test plant for separation of hydrogen from the product gas and purification of the hydrogen to fuel cell quality
- Mobile test facility (amine scrubber) for CO2 separation (5 kg/h CO2)
- Synthesis plant for the production of Fischer-Tropsch (FT) products such as diesel, kerosene and biowaxes (1 barrel per day)
- FT synthesis of liquid fuels at lab scale (5 Nm3/h product gas)
- Laboratory scale synthesis of mixed alcohols (1-2 N m3/h synthesis gas)
- Vacuum rectification of synthetic liquid fuels (20 L)
Bioconversion (partially property of scientific partner BOKU)
- Automated test rigs from lab to pilot scale (2-500 L)
- Membrane bioreactors
- Automated test facilities for waste water purification at lab and pilot scale (1 – 200 L)
- Lab facilities for algae cultivation (0.1 – 10 L)
- Tubular photo-bioreactor (250 L)
- 4 sterile laboratory fermentation reactors incl. online exhaust gas analysis (CH4, CO2, O2, H2)
- Fully automated 10 L reactor for gas fermentation (e.g. methanation)
Biomass pretreatment
- Size reduction of solid biomass fuels – wood splitters / shredders / cutting mills for production of test fuels
- Mixers for fuel blending
- Laboratory pellet press
- Biomass digestion facilities (thermal and thermochemical pretreatment of substrates)
Measurement and analysis
- Measurement and sampling equipment also for industrial applications
Combustion gases
- Flue gas analysers for O2, CO, CO2, NO, NO2, NOx, SO2, H2, CH4
- Flame Ionization detector (FID) for analysis of volatile hydrocarbons
- Chemiluminescence detector (CLD) for measuring nitrogen oxides (NO, NO2)
- FT-IR analyser for multi-component gas analysis (e.g. HCl, HCN, H2S,…)
Product and synthesis gases
- Product gas analyser for CH4, H2, CO2, O2, CO
- Micro-GC system (monitoring of CH4, H2, CO2, O2, CO, BTX, C2 and C3 components, H2S and COS)
- Gas chromatography (GC-FID) for online analysis of BTX and naphthalene
- Gas sampling apparatus for determining HCl, SOx, NH3 and heavy metals in flue gas
- Sampling equipment for determining benzo(a)pyrene in exhaust gases
- Methodology and equipment for measuring tar and chemically reactive compounds in product gases of gasification/pyrolysis processes
Particles in gases
- Dilution units (porous tube diluter, turbulent mixers)
- Total dust acc. to VDI 2066
- Cyclones for dust fractionation (Dekati)
- Dekati gravimetric impactor (DGI)
- Online particle size distribution using an electric cascade impactor (ELPI)
Other equipment
- Online corrosion probes for high-temperature and low-temperature application
- Deposition probes
- Pyrometer for determining radiation-corrected flue gas temperature
- Thermal imaging camera (-50 to 350 °C)
- Measuring flow rate, temperature, pressure and humidity in gases
- Hardware and software for data recording and measurement data analysis for long-term monitoring
Specially equiped laboratory for biomass analysis (fuels, ashes, condensates, tars, substrates, …)
- Water purification systems
- Sample homogenization (cutting, centrifugal, planetary ball, mixer and ball mills)
- Drying ovens and muffle furnaces (different atmospheres; dry matter, ash content, loss on ignition, volatiles, …)
- Digestion equipment (microwave assisted digestion, combustion digestion)
- Extraction (shaker, rotavapor, Soxhlet, microwave extraction)
- Calorimeter for heating value determination
- Multi-phase elemental analysers for fractionated determination of C and H
- Determination of N content (elemental analyser and acc. to Kjeldahl)
- Inorganic elemental analysis for determining main, minor and trace elements using AAS, ICP-OES and ICP-MS
- Ash melting behaviour using a heating microscope and automatic image analysis
- Thermogravimetric systems
- TGA/DTG/DSC coupled with MS for determining kinetic data in thermal biomass conversion and monitoring of volatile compounds
- TGA with water vapor furnace for the simulation of thermal conversion processes in humid atmosphere (e.g. steam gasification, coal activation)
- Liquid chromatography (LC) including conductivity detection (ion chromatography for anions) and MWD detector (PAH, volatile organic acids etc.)
- Gas chromatography (GC with gas and liquid injection, headspace, SPME)
- Determination of CO2, CO, CH4, VOC (FID/TCD)
- Analysis of product and synthesis gases including hydrocarbons up to C4 (FID/TCD)
- Analysis of sulphur compounds with a detection limit of 10 ppb (SCD)
- Simulated distillation of C9-C60 hydrocarbons (FID)
- Analysis of organic trace elements (BTX, tar components, etc.) and identification of unknown substances (MS)
- UV/VIS spectrometer (ammonium, sulfide, cyanide, phenol index, silica, phosphate, nitrate, chromate, etc.)
- Titration (buffer capacity, Fe (II)/(III), …)
Some more details:
Single particle reactor / Einzelpartikel Reaktor